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Add support for optional SD Card programming #131

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@Arksine Arksine commented Oct 4, 2024

This PR adds support for SD Card firmware programming in addition to the primary programming interface (ie: CANBus, USB, UART). Currently Katapult can be configured to use Hardware SPI and Software SPI for all supported MCUs. SDIO is supported exclusively for STM32F4 series MCUs. I recognize that there are printer boards that ship with STM32F1 and SMT32H7 series MCUs connected via SDIO, and will consider adding future support for those variants.

The primary motivation behind adding support is two fold. First, it provides a way to program the MCU when the primary interface is not available or not working. Second, many users have expressed a desire to switch to Katapult, however they do not want to lose SD Card programming offered by stock bootloaders.

The readme details how SD Card programming works, but I do want to note the major difference between Katapult and "stock" bootloaders. Katapult does not initialize the SD Card and check for a new firmware file on every reset. It only checks after bootloader entry, either via user request (double reset, button) or when the application area is empty. There are multple reasons why Katapult does this:

  1. Initializing the SD Card can take time, in some cases several hundred milliseconds. Katapult seeks to minimize the reset delay. In addition, this delay can interfere with Katapult's double reset functionality.

  2. During normal operation applications that use the SD Card will receive it in a pristine power on state. Even though Katapult makes every effort to return the SD Card to its original state before exiting, one of Katapult's goals is to launch the application as if the bootloader is not present....that is, all registers and peripherals are in their default power on state.

I have done quite a bit of local testing, however more testing would be welcomed.

In addition to SD Card support, this PR contains some changes to flashtool.py that have been previously requested.

  • For USB devices, Katapult will now detect if device IDs report that Klipper is running on the MCU, and if so it will request that Klipper enter the bootloader. The -r option can be used to exit before programming if that is desired.
  • The -r option also works with UART devices. It isn't possible to detect whether or not a UART device is running Klipper, so the bootloader request cannot be automated prior to programming.
  • If the firmware file name passed to flashtool.py is klipper.bin, the tool will attempt to extract Klipper's data dictionary from the binary. If the dictionary contains an MCU variant that differs from the variant reported by Katapult, then a warning is printed to the console. Katapult will not abort the upload, but the user can use this information to build and flash the correct variant if necessary.
  • Fixed a programming delay for some STM32 variants configured to flash via USB. This delay was introduced when syncing with Klipper's latest code base that included double buffering.

@Arksine Arksine force-pushed the dev-sdcard-20220519 branch 2 times, most recently from 23563e5 to ac9edd6 Compare October 23, 2024 09:48
Signed-off-by:  Eric Callahan <[email protected]>
- Allow 16-bit SPI length requests.
- Add spi_set_rate method.

These additions accommodate the requirements for SD Card
operations.

Signed-off-by:  Eric Callahan <[email protected]>
This contains a port of Klipper's spi_software implementation
for use with CanBoot's sdcard.

Signed-off-by:  Eric Callahan <[email protected]>
This allows local flashing to update transfer state.

Signed-off-by:  Eric Callahan <[email protected]>
Add support for firmware uploads from an SD Card via SPI.

Signed-off-by:  Eric Callahan <[email protected]>
When an error is detected during the programming
procedure enter command mode.

Signed-off-by:  Eric Callahan <[email protected]>
Signed-off-by:  Eric Callahan <[email protected]>
Syncrhonize SD Card flag values between SPI and SDIO modes.

Signed-off-by:  Eric Callahan <[email protected]>
@Arksine Arksine force-pushed the dev-sdcard-20220519 branch from ac9edd6 to 4ef867a Compare November 13, 2024 10:23
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